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PVC Foam Ltech

Ltech series is a rigid cross-linked closed-cell PVC structural foam material. It has excellent specific stiffness, specific strength, fatigue resistance, impact resistance and very low water absorption, and can play a role in sound and heat insulation. Cinon series adopts the water suspension foaming process, which makes the foam cross-linked structure complete and the foaming more uniform; it completely avoids the warping of the original board and the internal structure damage caused by hot pressing and leveling. At the same time, it has good dimensional stability and processability, suitable for a variety of sandwich structure manufacturing process, and compatible with a variety of resin systems.

Ltech series is a rigid cross-linked closed-cell PVC structural foam material. It has excellent specific stiffness, specific strength, fatigue resistance, impact resistance and very low water absorption, and can play a role in sound and heat insulation. Cinon series adopts the water suspension foaming process, which makes the foam cross-linked structure complete and the foaming more uniform; it completely avoids the warping of the original board and the internal structure damage caused by hot pressing and leveling. At the same time, it has good dimensional stability and processability, suitable for a variety of sandwich structure manufacturing process, and compatible with a variety of resin systems.

It is the good core material for light weight and high strength composite sandwich structure. The process temperature is -240°C~+120°C, and the long-term use temperature is -240°C~+80°C. The foam is not easily affected by moisture and mildew, and it has good flame retardant properties. Cinon series products are available in densities ranging from 45kg/m³ to 300kg/m³ and are widely used in wind energy, marine, sports equipment, railroad locomotive and aerospace applications.

Type Standard Unit Result HX45 HX50 HX60 HX80 HX100 HX130 HX200 HX250 HX300
Density ISO 845 kg/m³ Average Value 45 50 60 80 100 130 200 250 300
Range 40-45 45-55 54-69 72-92 90-110 120-150 180-220 225-275 280-320
Compress Strength ISO 844:2006 Mpa Average Value 0.68 0.78 0.99 1.72 2.08 3.19 5.11 6.8 8.9
Minimum Value 0.56 0.69 0.88 1.63 1.9 2.61 4.69 6.2 7.6
Compress E-Modulus ISO 844:2006 Mpa Average Value 48 63 87.4 135 158 195 313 370 460
Minimum Value 36 50 76 122 139 173 274 343 390
Shear Strength ISO 1922:2012 Mpa Average Value 0.55 0.73 0.94 1.23 1.66 2.42 3.32 4.19 4.91
Minimum Value 0.47 0.61 0.85 1.11 1.48 2.13 3.03 3.52 4.32
Shear E-Modulus ISO 1922:2012 Mpa Average Value 16 21 27 33.9 42 62 83 98 129
Minimum Value 14 16 23 28 34 51 72 86 108
Tensile Strength ASTM C297 Mpa Average Value 0.96 1.36 1.81 2.82 3.23 4.21 5.23 7.68 9.65
Minimum Value 0.83 1.02 1.69 2.33 2.96 3.22 4.92 6.24 8.87
Tensile E-Moldulus ASTM C297 Mpa Average Value 72 79 96.1 149 165 221 296 342 408
Minimum Value 63 73 83 128 151 173 238 304 356

*Note: The above data are average results for various products, taken from production routine tests.

Statistical minimum values to meet the design requirements of each classification society are available upon request

Product Characteristics:

• Low water absorption
• High temperature resistance
• High strength and stiffness to weight ratio
• Excellent damage tolerance
• Good chemical resistance
• Sound and thermal insulation
• Impact resistance
• Multiple resin systems compatible

Technical Characteristics:

Type Standard Unit HX45 HX50 HX60 HX80 HX100 HX130 HX200 HX250 HX300
Themal Conductivity EN 12667 W/(m-K) 0.028 0.028 0.029 0.031 0.033 0.036 0.044 0.049 0.055
Linear coefficient of thermal expansion ISO 4897 x10-6/°C 40 40 40 40 40 40 40 40 40
Thermal deformation DIN 53424 °C +125 +125 +125 +125 +125 +125 +125 +125 +125
Continuous temperature range / °C -200/+80 -200/+80 -200/+80 -200/+80 -200/+80 -200/+80 -200/+80 -200/+80 -200/+80
Dissipation factor ASTM D 2520 / 0.0002 0.00024 0.0003 0.0005 0.0006 0.0009 0.0015 0.0019 0.0024
Permittivity ASTM D 2520 / 1.05 1.05 1.06 1.09 1.11 1.15 1.23 1.2 1.36
Poisson ratio D638-08 / 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

*Note: The above data are the average results of various products, taken from production routine tests. Statistical minimum values to meet the design requirements of each classification society are available upon request. Continuous operating temperatures are typically -200ºC to +80ºC. For design use at high temperatures and under continuous load conditions, please contact Technical Services for detailed design instructions.
The maximum processing temperature depends on time, pressure and process conditions. Therefore, it is recommended that the user contact Technical Service to confirm that the specific processing parameters of the Cinon series foams are compatible.

Product Specifications:

Type Standard Unit HX45 HX50 HX60 HX80 HX100 HX130 HX200 HX250 HX300
BLOCK Length mm 2500 2400 2400 2330 2050 1950 1750 1480 1450
Width mm 1250 1200 1200 1150 1050 980 870 800 750
Thickness mm 90 90 85 75 70 60 50 45 45
Contour Length mm 1250 1200 1200 1165 1025 975 / / /
Width mm 1250 1200 1200 1150 1050 980 / / /
Thickness mm 5-65 5-65 5-65 5-65 5-65 5-60 / / /
Plain Thickness mm 1-90 1-90 1-85 1-75 1-70 1-60 2-50 2-45 2-45

 

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